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Thermowells provide maximum protection for thermal sensors from
corrosion, pressure and flow induced stresses. When selecting
thermowells these parameters determine the type and material that
should be used. In general, thermowells are machined from solid
bar stock for "A" dimensions to 24" but for londer lengths a built-up
design is used.

General Application Considerations
- Select sensor location for representative temperature measurement.
- Provide sufficient depth of immersion so that heat transfer
along the instrument does not influence temperature measurement.
- Select materials that are compatible with corrosive media
elements.
- Select thermowell with sufficient stiffness to resist destruction
from flow induced stresses.
For Mechanical Application Considerations
-Click Here!

Thermowell Materials
Strength at operating temperature and resistance to corrosion
are the primary considerations in material selection. A corrosion
guide is available for viewing.
Carbon Steels
Can be used to 1300°F (700°C) usually in oxidizing atmospheres.
Austenitic Stainless Steels
(300 Series)
Can be used to 1600°F (870°C) mostly in oxidizing atmospheres
although type 316 can be used in some reducing environments.
Ferritic Stainless Steels
(400 Series)
Can be used to the 1800°F (982°C) - 2100°F (1149°C) range in
both oxidizing and reducing atmospheres.
High Nickel Alloys
Can be used to 2100°F (1149°C) in oxidizing atmospheres.
Material
Code |
MATERIAL |
Melting
Point (°F)
|
Recommended
Operating
Atmosphere |
Max.
Operating Temperature in
Atmosphere (°F)
|
| 304 |
304
SS |
2560 |
ORNV |
1650 |
| 310 |
310
SS |
2560 |
ORNV |
2100 |
| 316 |
316
SS |
2500 |
ORNV |
1700 |
| 321 |
321
SS |
2550 |
ORNV |
1600 |
| 347 |
347
SS |
2600 |
ORNV |
1600 |
| 446 |
446
SS |
2700 |
ORNV |
2000 |
| CS |
Carbon
Steel |
2500 |
ON |
1300 |
| INC |
InconelTM |
2550 |
ONV |
2100 |
| INX |
Inconel
XTM |
2620 |
ONV |
1500 |
| INY |
IncoloyTM |
2500 |
ON |
1600 |
| HTX |
Hastelloy
XTM |
2300 |
O |
2200 |
| HTC |
Hastelloy
CTM |
2310 |
O |
1800 |
| HTB |
Hastelloy
BTM |
2375 |
OR |
1400 |
| MON |
MonelTM |
2460 |
OR |
1000 |
| BR |
Brass |
1850 |
O |
650 |
| AL |
Aluminum |
1220 |
O |
700 |
| NCK |
Nickel |
2647 |
O |
1400 |
| TRN |
Tantalum |
5425 |
V |
5000 |
| TIT |
Titanium |
3035 |
VN |
2000 |
O=Oxidizing, R=Reducing, N=Neutral, V=Vacuum

Velocity Rating
Once the selection of materials is made attention should be
given to the parameter of flow induced stresses. Fluids flowing
by a well form a turbulent wake called the Von Karman Trail.
This wake has a definite frequency based on the diameter of
the well and the fluid velocity. It is important to provide
a well with sufficient stiffness so that the wake frequency
will never exceed the natural frequency of the well itself.
Should the natural frequency of the well coincide with the wake
frequency, the well would vibrate to destruction. Tapered shank
wells provide greater stiffness for the same sensitivity than
a straight shank well. The higher strength to weight ratio gives
these wells a higher natural frequency and therefore are able
to operate at higher fluid velocities. Recommended maximum velocity
rating can be found for every standard well length and material
catalogued. Ratings are based on operating temperatures as shown
in the table below.
| MATERIAL |
Velocity
Rating
Operating Temperature |
Carbon
Steel (C1018)
304 SS
316 SS |
1000°F
(538°C) |
| Monel |
900°F
(482°C) |
| Brass |
350°F
(177°C) |
Single values that appear in the velocity tables may be considered
safe for water, steam, air or gas. Double values distinguish
between water (paranthesized) and steam, air and gases. These
values are intended as general guides to selection. If you have
operating conditions requiring special well designs our engineering
staff is available to assist you.
Pressure Rating
The limit pressure versus temperature ratings are tabulated
for various materials for each thermowell series. Here is a
typical table.
| LIMIT
PRESSURE (lbs/in2) vs TEMPERATURE (°F) |
| MATERIAL |
CODE |
TEMPERATURE
(°F) |
| 70° |
200° |
400° |
600° |
800° |
1000° |
1200° |
| Brass |
BR |
5000 |
4200 |
1000 |
- |
- |
- |
- |
| Carbon
Steel |
CS |
5200 |
5000 |
4800 |
4600 |
3500 |
1500 |
- |
| A.I.S.I.
304 |
304 |
7000 |
6200 |
5600 |
5400 |
5200 |
4500 |
1650 |
| A.I.S.I.
316 |
316 |
7000 |
7000 |
6400 |
6200 |
6100 |
5100 |
2500 |
| Monel |
MON |
6500 |
6000 |
5400 |
5300 |
5200 |
1500 |
- |
NOTE: Selection of material and/or equipment
is at the sole risk of the user of this site. The data presented
does not and should not preclude professional engineering design
and consulting for your particular application. Marlin Manufacturing
Corporation, its distributors, representatives, and the contributors
to this site specifically deny any warranty expressed or implied.

For more information regarding
Protecting Tubes and Thermowells,
Consult your Marlin Catalog, pages D-0 to D-13.
If you do not have a Marlin Catalog - Click
Here!
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